I have two mallets I bought used years ago, and I find lately with the current large joinery work being done I need a heavier-duty one. I made two different weights with the simple wedge handle design, based on the ones I presently have.
| New mallets (before oil varnish finish) pictured with the older ones. |
| Chopping the angled mortise through the mallet head. I'm using a piece of air-dried Hop Hornbeam, very hard stuff. |
| The handle blanks. They are made from some Sapele I had in my scrap box. The thicker handle will be more comfortable. |
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